Forklift Battery Safe Installation and Charging
Forklift batteries are pretty large and are really expensive pieces of equipment. They weigh thousands of pounds. The task of charging and installation of these batteries is something that will need to be planned out ahead of time in order to make certain that these methods can be done properly and safely. Maintaining proper handling and a sound charging method could really increase the battery's usual life span.
Standard Charging
It is vital not to connect the battery to the charger until it is at 20 percent capacity or less. By charging the battery when it is higher than 20%, the battery's lifespan could really be shortened. On around every 5th charge cycle, the charger must be set on the equalize or weekend setting, depending on what model of charger you are utilizing.
The cycle of charging should not get interrupted. You should avoid using the battery for several hours when the charge cycle is complete. By practicing these methods, you would be able to help ensure that you get the maximum battery performance available.
Charger Maintenance
Make sure the charger is turned off before hooking up the battery to the charger. You then can connect the charger to the battery. This is a common error which could accidentally cause damage to both the forklift and the charger. It is also really important that the amperage of the battery should match that of the charger.
The battery must never be allowed to to deep discharge or to completely discharge. This would ultimately shorten the lift of the battery and can even prevent the charger from being able to start. If the battery charger reads that there is no activity in the battery, it will not start the charge cycle. If this situation happens, a technician will have to be called in order to re-set the charger prior to charge being able to start.